YA-100S/D, YA-150S/D, YA-250S/D

Servo traverse take-out robot with excellent price-performance

YA-100~250 adopts steel traverse frame and E-touch compact controller as standard. This model offers high rigidity as well as high operability.

Product Data		Click on icons below for an explanation of terms
	Clamping Force	80 - 300 ton

	Number of Servo Axis	3 / 5 Axes

	Kick Frame	Dual Support Type

	Vertical Frame	1-Stage Non-Telescopic Type

	Guide Section	Yushin Linear Rail

	Controller	E-touch Compact

The robot is equipped with a user-friendly E-touch compact controller providing excellent price and performance value.
Sealed cable carriers reduces dust contamination from moving cables and wires.
A grease cover on the traverse axis prevents grease from contaminating production parts.
The steel robot traverse beam provides superior rigidity to meet customers demands for high accuracy and low vibration when performing value-added operations.

Standard Specification

Power Source	AC200V (50/60Hz)
Driving Method	Digital servo motor (3 / 5 axes)
Control Method	Micro Computer Control
Air Pressure	0.49MPa
Maximum Air Pressure	0.79MPa
Wrist Flip Angle	90 deg.

Model		YA-100S	YA-100D	YA-150S	YA-150D	YA-250S	YA-250D
Maximum Power Consumption		Single phase AC200V 11A (D type is 14A)
Traverse Stroke (mm)	Standard	1100		1500
	L	(1500)		(1700)
	LL	<1700>		<1900>
Vertical Stroke (mm)	Main Arm	650		800		900
	Sub Arm	-	700	-	850	-	950
Kick Stroke (mm)	Main Arm	625	540	625	540	775	690
	Sub Arm	-	540	-	540	-	690
Air Consumption Liter (Normal) / Cycle		3
Maximum Payload (kg)		Less than 5kg*

( )Type.L < >Type LL
*The payload varies depending on the take-out robot speed setting.

Dimensions

Model	YA-100S	YA-100D	YA-150S	YA-150D	YA-250S	YA-250D
A	2097(2497)[2697]		2497(2697)[2897]
B	1100(1500)[1700]		1500(1700)[1900]
C	1022				1172
D	1542		1682		1794
E	650		800		900
F	236
G	414		564		664
H	-	700	-	850	-	950
I		271		271		271
J		429		579		679
K	700				850
L	75	160	75	160	75	160
M	625	540	625	540	775	690
N	-	540	-	540	-	690
O		125		125		125
P		1592		1732		1844
Q		35		35		35

( ) L type,[ ] LL type

Option List

Option	Explanation	Applicable Models
Vacuum suction circuit	In addition to a standard product vacuum suction circuit, expansion is possible up to 4 vacuum circuits.	All models
Product chuck circuit	In addition to a standard product chuck circuit, either 1 or 3 more circuits can be added, for a total of 2 or 4 circuits.
Sprue chuck circuit	The timing of releasing a sprue can be selected by setting the timing mode.
Pitch revise circuit	The product pitch can be changed inside an end-of-arm tool.
Sprue cut circuit	It is a circuit to cut a sprue by a nipper inside an end-of-arm tool. Combined use with "Gate cut inside end-of-arm tool circuit" is not applicable.
Gate cut inside end-of-arm tool circuit	It is a circuit to approach a nipper blade to a gate and then cut it by the nipper inside an end-of-arm tool. Combined use with "Sprue cut circuit" is not applicable.
Vertical wrist rotation unit (detection function included)	By attaching this unit in the back of an end-of-arm tool, direction of the released product can be changed.	All models (except e-type)
End-of-arm tool quick attachment/removal equipment	An end-of-arm tool can be attached or detached quickly with this device.	All models
Chuck half-grip circuit	A pressure-reducing valve is added to the product chuck circuit in order to prevent deformation of moulded products or to secure the products during sprue cutting.
Stationary-side/movable-side selection	It is motion mode selection to switch a side of taking out products between stationary-side and movable-side.
Signal light/Signal tower	It expresses the state of the robot.
External detection at ascent limit	After products are taken out, this detects whether there are any products left or not, using an external limit switch at ascent limit of the robot.
Traverse end stanchion	It is used when the traverse frame is extended and when very precise position accuracy for products release is required.
External nipper unit at traverse frame	After taking out products whose gate should be cut, a nipper unit at the traverse limit performs gate cut.	YA-100~250 YAII-100~250 YAx-70 YA II-400~ 600
Reinforced vertical power specification	A balance cylinder if attached to the vertical travel section to increase the vertical thrust. This is effective with heavy work loads.	YA-30,70 YA/YAII-100~250 YA II-400~600 YA II-2500
Wrist flip torque increase	The reinforced wrist flip unit, which increases flip torque 1.4 times more, can be attached. This is good for when an end-of-arm tool is heavy or when the amount of offset from flip center is large.	All models
Special color	The robot main body, access covers and NC box can be painted the color specified by customers.
8-pin metal connector linkage with stocker	It is a metal connector for linking with Yushin-made stocker.
Reject circuit	When a moulding machine gives the robot reject signal, the defective product is released at a different position from good products.
Initial shots discharge motion	Just after auto operation is started, several shots of products are compulsorily released at a position different from that for ordinal products.
Temporary interruption of mould opening	If it is difficult for the product to be held by the mould when the mould finishes opening, the mould opening is interrupted and the product held by the take-out robot. Then the mould opens all the way.
Wait on traverse	If it cannot stay at a normal waiting position (for example, because of an obstacle above moulds), a waiting position can be set on a traverse axis.
High-cycle motion	Traverse and wrist flip movements are simultaneously performed in order to save cycle time of the robot.
Under cut motion	Teaching points can be added 3 positions at maximum to take out the products from an under-cut mould.
Sampling motion	During auto operation, products are released to a sample release position after each specified number of shots.
Dropped product detection	After taking out products, the robot continues to detect the products until it releases them completely.
Take-out failure stop on ascent limit	When the robot fails to take out products during auto operation, it stops immediately in at the ascent limit, and then indicates the error. (Standard specification stops the robot operation after completing one cycle operation)
Waiting for descent order ON	When a downstream machine is not ready, the robot waits for the descent order to turn ON for period set up with a timer. When the signal is not input, customer can select operation mode either to release products or to indicate the error.
Interlock output to next process	This sets an interlock for the machine in the next process.
Production status monitor	Production status can be monitored during automatic operation. The planned production number can be specified, and the take-out robot stopped automatically when production is completed.
Low air pressure detection	An error sign is displayed when the air pressure drops below the specified value.
Flying cycle start	The timing to output the cycle start signal to a moulding machine is adjustable.
Protective sheet for touch screen	It is a cover sheet to protect the touch screen.
Standard program software	It is motion software for standard specification.
Start with mould partially open	The take-out robot begins to descend before the moulding machine has finished opening the mould.
Multilingual display change function	This function allows you to choose a language used on the screen. Japanese, English, German, Chinese, Dutch, Spanish , Polish and Korean are available.
Free casing setting	250 releasing positions on a pallet can be set up freely.