RAII-α-100S/D, RAII-α-150S/D, RAII-α-250S/D

Equipped with E-touch Web Controller as standard

2-stage telescopic vertical arm is adopted on RAII-α-100~250, which reduces the overall height of the robots. These robots, also belonging to α-series, are applicable for a comparatively small-size moulding machine with a clamping force 80~300 ton. They contribute much to value-added production such as the interconnection with downstream equipment that requires highly-accurate positioning. As well as RA-α-100~250 (1-stage non-telescopic vertical arm type), they are the flagship model of Yushin.

Product Data		Click on icons below for an explanation of terms
	Clamping Force	80 - 300 ton

	Number of Servo Axis	3 / 5 axes

	Kick Frame	Dual Support Type

	Vertical Frame	2-Stage Telescopic Type

	Guide Section	Yushin Linear Rail

	NC Box	On Robot Body

	Controller	E-touch Web

The robot is equipped with a flexible yet user-friendly E-touch Web controller and includes Lead Through Teaching software and networked operation.
Sealed cable carriers reduces dust contamination from moving cables and wires.
Grease containment covers are provided on all linear axes.
The steel robot traverse beam provides superior rigidity. To meet customers demands for high accuracy and low vibration when performing value-added operations.
2-stage telescopic arm and a cable carrier that does not protrude above the main arm assembly saves overhead clearance for installations in low ceiling plants.
For networked operation. The network communication port required for production intensive control and monitoring is provided as standard.(System software packages such as Mold Mate and Y-MAPII are required to establish systems for controlling and monitoring actual production).
Latest controller. The latest E-touch Web controller is provided as standard, achieving flexible and expandable operation using Windows as its operation system.

Standard Specification

Power Source	AC200V (50/60Hz)
Driving Method	Digital servo motor (3 / 5 axes)
Control Method	Micro Computer Control
Air Pressure	0.49MPa
Maximum Air Pressure	0.79MPa
Wrist Flip Angle	90 deg.

Model		RAII-a-100S	RAII-a-100D	RAII-a-150S	RAII-a-150D	RAII-a-250S	RAII-a-250D
Maximum Power Consumption		Single Phase AC200V 11A (D type is 14A)
Traverse Stroke (mm)	Standard	1100		1500
	L	(1500)		(1700)
	LL	<1700>		<1900>
Vertical Stroke (mm)	Main Arm	700		850		950
	Sub Arm	-	700	-	850	-	950
Kick Stroke (mm)	Main Arm	570	518	578	518	728	668
	Sub Arm	-	518	-	518	-	668
Air Consumption Litre (Normal) / Cycle		6
Maximum Payload (kg)		Less than 5kg*

( )Type L. < >Type LL
*The payload varies depending on the take-out robot speed setting.

Dimensions

Model	RAII-a-100S	RAII-a-100D	RAII-a-150S	RAII-a-150D	RAII-a-250S	RAII-a-250D
A	2097(2497)[2697]		2497(2697)[2897]
B	1100(1500)[1700]		1500(1700)[1900]
C	1106				1256
D	1187		1662		1312
E	700		850		950
F	300
G	400		550		650
H	-	700	-	850	-	950
I	-	335	-	335	-	335
J	-	365	-	515	-	615
K	700				850
L	122	182	122	182	122	182
M	578	518	578	518	728	668
N	-	518	-	518	-	668
O	-	132	-	132	-	132
P	-	50	-	50	-	50

( )L type,[ ]LL type

Option List

Option	Explanation	Applicable Models
Vacuum suction circuit	In addition to the single product vacuum circuit in the standard specifications, expansion is possible up to 4 vacuum circuits.	All models
Product chuck circuit	1 or 3 circuits can be added to the product chuck circuit provided in the standard specifications, for a total of 2 or 4 circuits.
Sprue chuck (interim drop along runner) circuit	The timing at which the sprue is released can be selected by setting the timing mode.
Pitch revise circuit	The product pitch can be changed in the attachment head.
Sprue cut circuit	This circuit allows the sprue to be cut in the attachment head, using nippers. It cannot be used in combination with a gate cutting circuit in the head.
Gate cutting inside end-of-arm tool circuit	This circuit allows gate cutting in the attachment head, with nippers. It cannot be used in combination with a sprue cutting circuit in the head.
Vertical wrist rotation unit (detection function included)	This unit is used to re-orient parts for extraction from the mould or for downstream operators.
End-of-arm tool quick attachment/removal fitting	This allows the attachment head to be installed or removed at a single touch.
Chuck half-grip circuit	To prevent deformation of moulded products and securing of moulded products when the sprue is cut, a pressure-reducing valve is added to the product chuck circuit.
Stationary-side/movable -side selection	This circuit switches between "fixed side take-out" and "movable side take-out".
Signal light /Signal tower	This indicates the status of the take-out robot.
External detection at ascent limit	After the products are taken out, this detects whether or not there are any products left, using a limit switch at the ascent limit of the take-out robot.
Traverse end stanchion	This is used if high positioning precision is required when the horizontal travel frame is extended, or when products are released.
External nipper unit at traverse frame	After products requiring gate cutting are taken out, gate cutting is done with nippers attached to the horizontal travel limit.	RB-70 RA-a-100~250 RAII-a-100~600
Reinforced vertical power specification	This is effective with heavy work loads.	RB-30 RB -70 RA-a-100~250 RAII-a-100~600 RAII-a-2500
Wrist flip torque increase	If the attachment head is heavy, or there is large offset from the reversing center, a reversing unit is attached to increase the reversal holding torque by 1.4 times.	RB-30 RB -70 RA-a-100~250 RAII-a-100~600
Special color	The machine covers, control box, operation box panels, and other parts can be painted in colors specified by the customer.	All models
8-pin metal connector linkage with stocker	This metal outlet is used in combination with Yushin stockers.
Reject circuit	In response to a defect signal from the moulding machine, defective products are released at a separate position from good products.
Initial shots discharge motion	When automatic operation starts, defective products are forcibly released at a different position from good products, for a specified no. of shots.
Initial shots discharge motion
Wain on traverse	If standby is not possible at the usual position when the mould is closed (there is an object on the mould interfering with standby), the standby position can be set to partway along the horizontal travel path.
High-cycle motion	Horizontal travel and reversal operation are carried out at the cycle time, to shorten the take-out robot cycle time.
Under cut motion	To take products out of an undercut mould, teaching points can be added at up to 3 places.
Sampling motion	During automatic operation, products are released to a sample release position after each specified number of shots.
Dropped product detection	After products have been taken out, take-out detection continues until just before the products are released.
Take-out failure stop on ascent limit	If a take-out error occurs during automatic operation, the machine stops at the take-out ascent position, and an error is displayed. (In standard specifications, the machine stops after 1 cycle of operation.)
Waiting on descent order ON	If the machine in the next process is not ready, the descent command signal input waits for the number of timer seconds, and if no signal is input, the user selects whether products are discharged or an error is displayed and the machine stops.
Waiting on descent order ON
Production status monitor	Production status can be monitored during automatic operation. The planned production number can be specified, and the take-out robot stopped automatically when production is completed.
Low air pressure detection	An error is displayed if the air pressure drops below a set value.
Flying cycle start	The timing at which the Cycle Start signal is output to the moulding machine can be adjusted.
Protective sheet for touch panel	This protects the screen of the touch panel controller.
Protective sheet for touch panel	This protects the screen of the touch panel controller.
Standard program software	This is the operating program software provided with standard specifications.
Linked operation with Y -MAPII	A communication unit and startup program are added to the take-out robot in order to carry out moulding station control (production progress, etc.) using the Y-MAP production control FA system.
Linked operation with Y -MAPII
Communication with moulding machine	Information such as mould numbers is communicated between the robot and moulding machine, to shorten the setup time.
Flexible teaching	This software kit lets users create operation programs. Programming can be done using a computer or the E-touch controller.
Vacuum suction circuit with monitor	This is to check the vacuum pressure at read time on the controller screen, and also to adjust the suction detection pressure on the controller screen.
Multilingual display change function	This function allows you to choose a language used on the screen from the following 15 languages: Japanese, English, Chinese, Korean, Thai, Spanish, French, Dutch, German Czech, Hungarian, Rumanian, Polish, Portuguese and Slovak are available.
Free casing setting	Max.250 positions can be set on a pallet for part release.